Zirconia Ceramic Parts Fabrication
zirconium oxide ceramic (ZrO2) maker
The industrial zirconia ceramic surface is white, and processed by powder molding, sintering, and machining. It has good properties of high toughness, high wear resistance, self-lubrication, and excellent heat insulation. Compared with metal parts, When working in a poor environment, the zirconia ceramic parts can be more effective in minimizing wear, improving corrosion resistance, prolong the service life.
molding and machining
- Molding ( Dry Pressing, Injection, Isostatic Pressing)
- Grinding (Surface Grinding, Cylindrical Grinding, High precision internal grinding)
Grinding can be used to machine various structural characteristics of Alumina ceramic parts with complex structures according to different characteristics.
- CNC Machining (Drilling, Milling, Turning, Honing)
- Polishing/Lapping
Ceramic Machining Parts Maker
As a reliable, quick-turn supplier, we focus on offering customers all kinds of ceramic parts for wide applicationstion. The ceramic material includes alumina ceramic parts (Al2O3) with different grades 95%,99%, and 99.8% Al2O3,Zirconia Oxide, Silicon Nitride, MgO, etc. Our unmatched in-house machining capacity ensures your parts are delivered on time. As for Sundi, Whatever low or mass volume production, our ceramic machining components will be processed at a top-quality level.
- 7x24hrs online for technical supports
- Fast reaction as fast as 3 days from drawing approval to delivery
- Re-design and 3d mold building
- Worldwide shipment (ups,dhl,fedex,tnt)
- The same quality compared with the top-brand, but half or quarter cost.
- Quality assurance and after-sales without worries for as long as 12months
Zirconia Ceramic Parts Product show
Zirconium Ceramic Pins
Working in the textile engineering or welding tooling industry, adapted to meet and solve customer-specific requirements or problems.
Zirconium Oxide Rollers and Rings
We have a good emergency and running operations, design, and machining ability to meet different needs.
ZrO2 Frames
A variety of Zirconia Oxide frames with high dimensional accuracy. Competitive advantage in wear, corrosion, or temperature resistance.
Advantages of offering Zirconia Ceramic Parts
We have been focusing on high-end precision manufacturing for decades years. Through technological innovation and high-quality product services, sundi provides customers with high-quality zirconia ceramic parts and technical supporting solutions. The influence of Sundi not only lies in the creation of ceramic parts value but also comes from the continuous efforts to promote high-end precision manufacturing applications all the time. Our professional engineering team will offer you suitable ceramic machining parts with the following material advantages:
High Hardness and Wear Resistance
Its density is 6.05g/cm3, higher than alumina ceramic. Its wear resistance is 266 times Mn-steel, the zirconia ceramic components can extend 10 times of working life compared to steel.
High Tenacity, Corrosion Resistance, and antimagnetic
Excellent performance in operation when working on the equipment.
Strong Processing Experience
We are committing to industrial ceramic parts processing ,and has a large automatic production line and strong ability.
Steady Product Quality
Precision machining equipment and management system standards ensure every product's accuracy and stability of quality.
Optimize Process to Improve Efficiency
We have a group of professional sales and service team to provide you with professional after-sales service, solving problems in time
Custom-Made Service
Customization according to different demands
Typical Application of Zirconia Ceramic Parts
Zirconia Ceramics material has great performance of higher resistivity, bending strength, excellent heat insulation, and chemical resistance. The coefficient expansion of Zirconia ceramic is close to that of metal, Zirconia Ceramics are widely used in the mechanical, medical, new energy auto, and 3C industries.
Mechanical Engineering: Guide Pillar, Guide Sleeve， Sealing Ring, Sealing Sleeve, Spool valve seat, and bearing.
Medical Instruments: Plunger Ration Pump, Medical Mold.
New Energy: Cutters
Welding Industry: Welding Heater Filter
Automobile: Zirconia Ceramics Sensor
3C Electronics: Rings, Tools, Headset.
Zirconium Ceramic Liquid Filling Pump
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Material
Zirconia Ceramic
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Specification
Custom made
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Application
Filling Pump
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Tolerance
+/-0.02mm
- The liquid filling pump is made of Zirconia and Alumina ceramic, It is simple to operate, remove and install.
- Because of the characteristics of resistance to acid and alkali resistance to high temperature wear resistance of pottery and porcelain, the liquid filling pump can be working stability.
- Not easily jammed compared with the stainless steel pump, longer service life.
Zirconia Ceramic Support Head
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Material
zirconium oxide ceramic
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Specification
Custom Made
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Application
Supporting Head
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Model
8 teeth, 12 teeth, and 18 teeth
- Zirconia ceramic head is working as the screen mechanical equipment components, It is used to replace the original metal components. There is a strong wear-resistant effect.
- When processing the stainless steel screen, the operator needs to use a fixed vertical supporting rod head. It’s easy to be damaged by using an original metal head. However, the zirconia ceramic material head not only has extremely high wear resistance, and impact resistance, but greatly improves the working efficiency and service life.
- In the actual application, There are 8 teeth, 12 teeth, and 18 teeth of ceramic zirconia head, which is proved to be extremely resistant to wear.
Mechanical Characteristics
| Content | unit | ZrO2 |
|---|---|---|
| Color | Bright White | |
| Density | g/cm | 6.02 |
| Bending Strength | Mpa | 800 |
| Compressive strength | Mpa | 300 |
| Elastic Modulus | Gpa | 200 |
| Fracture Toughness | Mpam | 8 |
| Weber Coefficient | m | 15 |
| Vickers Hardness | HV0.5 | 1200 |
Thermal Characterics
| Content | unit | ZrO2 |
|---|---|---|
| Coefficient of line Thermal Expansion | 10-8 K -1 | 10 |
| Thermal Conductivity | W/mk | 3 |
| Thermal Shock Resistance | ▲ T°c | 300 |
| Max working temperature | C° | 1000 |
Electrical Characteristics
| unit | ZrO2 |
|
|---|---|---|
| Volume Resistance at 20C° | Ωcm | >10 |
| Dielectric Strength | V/m | 15x10 |
| Dielectric Constan | πr | 9 |
| One MHZ Dielectric Loss Angle at 20°C | Tan | 0.0004 |
FAQ
Most frequent questions and answers
Please click the contact form, submit your contact information, then describe your detailed requirements and upload the files with PDF, Dxf, or step. Our professional engineers will contact you within 12 hours
Please do not worry, click the contact form, and please describe your needs in detail, our technical engineer will contact you after receiving it.
We are very sorry that all reamers are custom-made according to the customer’s requirements. So we don’t have any in stock.
The delivery time depends on the complexity of ceramic parts and the purchasing quantity. we usually take about 15-20 days to finish them.
Dear customers, We will 100% inspect all dimensions of ordering ceramic parts before shipment, and generate detailed inspection reports. We will deliver to you together.
We placed great emphasis on the safety, timeliness, and efficiency of transportation. So we only cooperate with the best international logistics companies, such as DHL, UPS, and FedEx. We can accept EXW, FOB, DAP, DDP, and other service terms.
We are a direct tooling manufacturer, and T/T transfer is available. For the sample with a small amount, we can also accept credit cards, papal, western union, etc.
