Wire EDM Service
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High Precision Cutting
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24/7 operation
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Tolerances as precise as ±0.002mm
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Response within 8 hours
What Is Wire EDM？
The Wire EDM is increasingly used to make prototypes and production parts in a wide range of industries, including automotive, aerospace, and electronics. Our Wire EDM equipment and advanced technology are the critical aspects for advanced superior tolerance of parts and repeatable and extensive tooling with ultra-fine finishes. Whether you need prototypes, short production runs, or mass quantity, Sundi Tools will delivery on time with quality assurance.Unleash Precision with Sundi’s EDM Services: Where Advanced Machinery Meets Expertise. Elevate Your Projects with Our Exceptional Quality, Swift Turnaround, and Competitive Rates, Ensuring Your Market Dominance.
Wire EDM (Electrical Discharge Machining) is a precise manufacturing process where a desired shape is obtained by using electrical discharges (sparks). In this process, a thin, electrically charged wire acts as an electrode that cuts the material, creating intricate and detailed shapes with a high degree of accuracy. Ideal for hard metals or materials that are difficult to machine using traditional methods, Wire EDM is renowned for its precision, allowing for the production of complex components with fine tolerances. This technique is widely used in aerospace, automotive, and tool & die industries for creating intricate parts and detailed tools.
Why Choose Us for Wire EDM
Choosing Sundi for wire EDM processing means partnering with a provider who is committed to excellence, precision, and customer satisfaction, making us a reliable choice for your complex machining needs.
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Mass Capacity and Short leadtime
At Sundi, we employ 20+ set state-of-the-art wire EDM machines that enable us to reach the production requirements shortly.
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Expertise and Experience
With a team of highly skilled professionals, Sundi boasts extensive experience in wire EDM.
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Versatility in Materials and Applications
We can work with a wide range of materials, including hard-to-machine metals and alloys.
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Customization and Flexibility
Sundi offers customized solutions to meet your specific requirements.
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Quality Assurance and Precision
We adhere to strict quality control protocols and use precision measuring tools to ensure the accuracy and quality.
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The Wire Diameter Used for Wire EDM
The choice of wire diameter depends on the specific requirements of the machining task, including the level of precision needed, the thickness of the material being cut, and the desired speed and efficiency of the cutting process. Smaller diameters are typically used for high-precision tasks, while larger diameters are chosen for faster cutting of thicker materials,Here are the common wire diameters used in slow wire EDM (Electrical Discharge Machining).
Wire Diameter(mm) |
Common Uses | 0.10 | Precision machining,fine details |
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| 0.15 | General purpose,balanced precision and eddiciency |
| 0.20 | Standard cutting,widely used in various applications |
| 0.25 | Thicker materials,requiring higher cutting efficiency |
| 0.30 | Heavy-duty cutting,lager parts,lower precision needs |
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What kind of material is suitable for Wire EDM
Since Wire E.D.M requires electrical interaction with the machining material, Only the conductive material can be processed in the EDM process, The following material is a good choice for Wire EDM service.
Carbide machined by wire EDM for wide applications
- Hard Tool Steels for wire EDM machining
- Stainless Steel-corrosion parts for wire EDM
- Titanium for wire EDM service
- Conductive Copper for wire EDM Service
- Aluminum corrosion resistance in EDM machining
- Alloys with high performance used for EDM machining
How Can We Operate and Control The Quality?
By focusing on these areas, quality during Wire EDM processes is meticulously controlled and maintained, ensuring high-quality outputs consistent with client specifications and industry standards
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Precision Equipment Use
Utilizing high-precision Wire EDM machines that are regularly calibrated for accurate performance.
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Consistent Wire Quality Maintenance
Ensuring the use of high-grade, consistent-quality wires for uniform cutting.
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Real-time Monitoring
Employing advanced software and monitoring systems to track the machining process in real-time, allowing for immediate adjustments as needed.
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Regular Machine Maintenance
Conduct routine maintenance on Wire EDM machines to prevent malfunctions and ensure consistent operation.
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Skilled Operator Training
Providing extensive training for operators to understand the nuances of Wire EDM, ensuring they can effectively manage and adjust the process.
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Quality Control Checks
Implementing rigorous quality control measures, including post-machining inspections using precision measurement tools to verify dimensions and surface integrity.
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Optimized Cutting Parameters
Setting and regularly reviewing machine parameters like voltage, current, feed rate, and water quality to maintain optimal cutting conditions.
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Documentation and Process Tracking
Keeping detailed records of all machining processes, settings, and maintenance activities for accountability and continuous improvement.
FAQ
Yes, Wire EDM (Electrical Discharge Machining) is highly cost-effective. It allows for direct cutting and shaping of materials, which reduces material and labor costs. The automation level of Wire EDM also means it requires less manual labor compared to grinding, making it an efficient and cost-saving solution.
No, Wire EDM is designed to cut hard, thin, and delicate materials without causing distortion or damage. Unlike traditional machining, which may create distortions around the cutting area, Wire EDM maintains the material’s integrity and performance by avoiding surface or edge damage.
Wire EDM offers a high fabrication speed with minimal setup requirements, often eliminating the need for additional finishing steps. Quick program setup allows for efficient production, yielding smooth surfaces and tight tolerances with every part.
Yes, Wire EDM is ideal for producing small and complex parts, which is a significant advantage for industries like aerospace and electronics that demand high precision and intricate details in their components.
Yes, Wire EDM is ideal for producing small and complex parts, which is a significant advantage for industries like aerospace and electronics that demand high precision and intricate details in their components. external pressure applied during cutting, it can achieve tight tolerances through multiple stages of precision cutting, from rough cutting to finishing.
