Custom Ceramic Parts Maker (Al2O3,ZrO2,Si3N4,SiC)
Ceramic parts are well known for their great performance, Are you Looking for a reliable, quick-turn supplier offering precision alumina, Zirconia, Silicon Nitrite, and Silicon carbide components? Our unmatched in-house capacity ensures your parts are delivered on time. As for Sundi , Whatever low or mass volume production, our wide range of ceramic parts will be processed with top quality level.
Industrial ceramic has better conductivity, higher hardness, and higher temperature resistance. In our workshop, for mass production, there are three ways of molding technologies used to make the raw material into different shapes, they are drying processing, high-pressure injection molding, and Isostatic pressing molding.
Because of the special ceramic technical property, its machining way is not easy as traditional machining, Since 2019, through the combination of grinding, drilling, and milling, we’ve participated in and provided more than 2000 precision engineering ceramics parts to hundred companies.
What Is the Industrial Ceramic Part
Industrial ceramic parts refer to components made from ceramic materials that are used in various industrial applications due to their exceptional properties. These ceramics are engineered for high performance and are known for their hardness, high-temperature resistance, wear resistance, corrosion resistance, and electrical insulation properties.
Unlike traditional ceramics used in pottery or brick-making, industrial ceramics are manufactured through processes that result in high purity and enhanced mechanical properties. Common materials used in industrial ceramics include alumina (Aluminum Oxide, Al2O3), zirconia (Zirconium Dioxide, ZrO2), silicon carbide (SiC), and silicon nitride (Si3N4).
Our Advantages
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High-Performance Products
Renowned for their exceptional wear resistance, high-temperature tolerance, and corrosion resistance, ensuring peak performance under the most demanding conditions.
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Customized Solutions
Providing tailor-made solutions, ensuring that each part is precisely engineered to meet the specific requirements of our clients' applications.
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Quality Assurance
with stringent quality control processes in place to guarantee the performance and reliability of every product we deliver.
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Technical Support
We offer comprehensive technical support and consultancy services, assisting our clients in selecting the most suitable materials and designs for their unique needs.
- Quality Assurance
- OEM/ODM Service
- Cost Saving
- Fast Delivery
Our Expertise in Industrial Ceramic Parts
Alumina ceramics （Al2O3）
Zirconia Ceramics (ZrO2)
Silicon Nitride (Si3N4)
Magnesium Oxide (MgO)
Precision Ceramic Components Service and Machining
We’re getting a globally optimal solution from automated engineering tools to the delivery process, committing to improving the machining efficiency and capacity.
Analysis and Design
Fabrication
Quality Control
Application of Industrial Ceramic Parts
Industrial ceramics parts are used extensively in our daily lives, Their unique properties make them indispensable in various of industries. The following examples illustrate the pervasive role of industrial ceramics in enhancing the functionality, efficiency, and longevity of products across a broad spectrum of industries and everyday applications.
Zirconium Ceramic Liquid Filling Pump
Applications
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Pharmaceuticals
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Chemical Processing
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Food and Beverage
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Cosmetics
Key Features
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High Wear Resistance
Ensures long-lasting performance in abrasive conditions without degradation.
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Chemical Inertness
Safe to handle corrosive or reactive fluids.
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High Mechanical Strength
Maintains its integrity under high-pressure conditions.
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Biocompatibility
Suitable for pharmaceutical and food processing applications where purity and safety are paramount.
Al2O3 Parts for Coffee Grinder
Applications
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Grinding Burrs
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Structural Components
Key Features
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Hardness and Durability
its hardness makes it ideal for grinding burrs.
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Chemical Inertness
Al2O3 is chemically inert ensuring the purity of the coffee's taste.
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Wear Resistance
Protects the parts from the abrasive nature of coffee beans.
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Heat Resistance
Withstand the heat generated by the grinding process.
Ceramic Alumina Sealing Ring
Applications
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Pumps and Valves
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Mechanical and Chemical Processing Equipment
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Automotive and Aerospace Industries
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Electronics and Electrical Equipment
Key Features
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High Wear Resistance
Withstand abrasive environments, maintaining their integrity and sealing capabilities over time.
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Chemical Stability
Suitable for use in chemically aggressive environments.
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Thermal Resistance
Withstand high temperatures without losing its mechanical properties,.
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Electrical Insulation
Beneficial in applications where electrical isolation is required.
The Common Issues for Ceramic Parts
Industrial ceramic parts, despite their numerous advantages such as high-temperature resistance, wear resistance, and chemical stability, do face some common issues. Addressing these issues often involves careful design considerations, selection of appropriate ceramic materials, and advanced manufacturing techniques to enhance the reliability and performance of industrial ceramic parts in their specific applications.
- Brittleness: One of the most significant challenges with ceramics is their brittleness. Unlike metals, ceramics can fail suddenly under stress or impact without significant prior deformation, leading to catastrophic failures in critical applications.
- Manufacturing Complexity: The manufacturing process of ceramics, including sintering and machining, is complex and requires precise control over temperatures and material properties. This complexity can lead to higher production costs and longer lead times.
- Difficulty in Machining: Ceramics are hard and abrasive, which makes them difficult to machine and shape after sintering. Specialized equipment and techniques are required, which can increase production costs.
- Consistency and Variability: Achieving consistent properties in ceramic parts can be challenging due to variations in material compositions, particle sizes, and sintering conditions. This variability can affect the performance and reliability of the final product.
- Thermal Shock: While ceramics can withstand high temperatures, rapid temperature changes can lead to thermal shock, causing cracks and fractures due to the material’s low thermal expansion coefficient and thermal conductivity.
- Limited Toughness: Although ceramics are hard and wear-resistant, they generally lack the toughness of metals, making them more susceptible to crack propagation once a flaw is present.
- Porosity: Some ceramic materials can have porosity issues, leading to decreased strength and potential failure points, especially in applications involving high-pressure or corrosive fluids.
