Wire E.D.M Service for Precision Machining
The Wire EDM is increasingly used to make prototypes and production parts in a wide range of industries, including automotive, aerospace, and electronics. Our Wire EDM equipment and advanced technology are the critical aspects for advanced superior tolerance of parts and repeatable and extensive tooling with ultra-fine finishes. Whether you need prototypes, short production runs, or mass quantity, Sundi Tools will delivery on time with quality assurance.
Features of Wire E.D.M
The tolerance of Wire E.D.M cutting is held to be +/-0.002mm
We’re providing one rough cutting and 3 dimensional EDM cutting to highly guarantee accurate precision
Skilled workers can handle all complex Wire EDM parts
Whatever one pcs or mass demands, we have enough machining ability to produce them
Our Wire EDM machining service is an accurate process to produce the punch and die with high quality, the clearance between the carbide punch and die is 0.002mm. Ultra-fine finishes make the stamping process work more efficiently.
Metalworking can turn some of the complex designs and configurations into reality. The Wire E.D.M is a crucial part of a fabrication that can assist engineers in their efforts. As for the part with mass holes, it’s a challenge to make all holes intolerant.
The Wire E.D.M process is widely used in the electronics industry for offering precision components, Our carbide punches show great value to our clients for the tightest tolerance.
In addition to the Wire E.D.M process for tooling components, We use our EDM equipment to fabricate all shapes with material iron, steel, titanium alloys, and all conductive materials.
What kind of material is suitable for Wire EDM
Since Wire E.D.M requires electrical interaction with the machining material, Only the conductive material can be processed in the EDM process, The following material is a good choice for Wire E.D.M service.
Carbide machined by wire E.D.M for wide applications
- Hard Tool Steels for wire E.D.M machining
- Stainless Steel-corrosion parts for wire E.D.M
- Titanium for wire E.D.M service
- Conductive Copper for wire E.D.M Service
- Aluminum corrosion resistance in E.D.M machining
- Alloys with high performance used for E.D.M machining
The Advantages of Wire EDM
The Wire E.D.M is one of the popular machining methods for offering more benefits compared with other manufacturing process.
E.D.M is a highly cost-effective machining way, and it can be used to cut various conductive materials with high accuracy, great finish, and less distortion.
1: Cost-effective. When creating dies and molds for manufacturing operations, EDM can be used to cut and shape materials directly. Since wire EDM does not rely on pressure, it can cut both hard and delicate materials accurately at a high rate of speed, It makes the production ability more efficient. Meanwhile, The system of Wire E.D.M is highly automated, less labor is needed compared with the grinding process. In addition, the process of Wire EDM is a saving manufacturing process that greatly reduces material and labor costs.
2: Minimal distortion. The Wire E.D.M is a valuable manufacturing machining process to cut various hard, thin, and fragile materials, It won’t damage the surface or edge of the cutting workpiece. The regular machining way is easy to create distortion around the cutting area. Not only this distortion will damage the integrity of the machining material, but it may also influence the cutting parts’ performance. In general,the EDM process is a quick and accurate way to machine conductive materials without damage.
3: High fabrication speed.Compared with other machining ways, Wire E.D.M has less preparation that requires an additional finishing process. The program can be quickly set up in the Wire EDM system, and parts can be produced following the orders, then the machining components will have smooth surfaces and tight tolerance.
4: Extreme accuracy. Wire E.D.M is an extremely precise cutting method, which is more precise than laser and traditional cutting. Since the components are cut without external pressure. The part can be cut four times without additional finishing, first rough cutting, then precision cutting. The Wire E.D.M use very fine brass wire to cut different shapes within tight tolerances.
5: Suitable for complex components. The Wire EDM is very suitable for producing very small or complex components, this offers a great advantage for aerospace and electronic applications that requires extremely strict details with high accuracy requirements.